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Description of Testbed

The testbed was designed for the purpose of investigating the implementation of Discrete Event Systems (DES) supervisors on Programmable Logic Controllers (PLC). It is designed to simulate a manufacturing workcell, in particular, problems of routing and collision. It is composed primarily of model railroad components, featuring Märklin Digital trains.

The testbed tracks are laid out to resemble a set of three interacting work units. The two trains simulate Automated Guided Vehicles (AGV) that provide and remove material to/from each manufacturing unit. Each unit has a small electric crane to simulate robots loading and unloading the AGV. Finally, the system contains several remote track switches (10) to control the paths of the trains, plus sensors (28) that detect the presence and identity of each train.

The testbed is controlled by two embedded MC68332 processors and an Allen-Bradley PLC-5. The microprocessors control the trains and cranes directly, plus they have a discrete interface for communication with the PLC. The PLC actually implements the DES supervisors and is responsible for the control of the overall system.




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